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A neural network-based production process modeling and variable importance analysis approach in cornto sugar factory

《化学科学与工程前沿（英文）》 2023年 第17卷 第3期   页码 358-371 doi: 10.1007/s11705-022-2190-y

摘要： Corn to sugar process has long faced the risks of high energy consumption and thin profits. However, it’s hard to upgrade or optimize the process based on mechanism unit operation models due to the high complexity of the related processes. Big data technology provides a promising solution as its ability to turn huge amounts of data into insights for operational decisions. In this paper, a neural network-based production process modeling and variable importance analysis approach is proposed for corn to sugar processes, which contains data preprocessing, dimensionality reduction, multilayer perceptron/convolutional neural network/recurrent neural network based modeling and extended weights connection method. In the established model, dextrose equivalent value is selected as the output, and 654 sites from the DCS system are selected as the inputs. LASSO analysis is first applied to reduce the data dimension to 155, then the inputs are dimensionalized to 50 by means of genetic algorithm optimization. Ultimately, variable importance analysis is carried out by the extended weight connection method, and 20 of the most important sites are selected for each neural network. The results indicate that the multilayer perceptron and recurrent neural network models have a relative error of less than 0.1%, which have a better prediction result than other models, and the 20 most important sites selected have better explicable performance. The major contributions derived from this work are of significant aid in process simulation model with high accuracy and process optimization based on the selected most important sites to maintain high quality and stable production for corn to sugar processes.

关键词： big data     corn to sugar factory     neural network     variable importance analysis    

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Fermentative hydrogen production from beet sugar factory wastewater treatment in a continuous stirred

Gefu ZHU, Chaoxiang LIU, Jianzheng LI, Nanqi REN, Lin LIU, Xu HUANG

《环境科学与工程前沿（英文）》 2013年 第7卷 第1期   页码 143-150 doi: 10.1007/s11783-012-0456-1

摘要： A low pH, ethanol-type fermentation process was evaluated for wastewater treatment and bio-hydrogen production from acidic beet sugar factory wastewater in a continuous stirred tank reactor (CSTR) with an effective volume of 9.6 L by anaerobic mixed cultures in this present study. After inoculating with aerobic activated sludge and operating at organic loading rate (OLR) of 12 kgCOD?m ·d , HRT of 8h, and temperature of 35°C for 28 days, the CSTR achieved stable ethanol-type fermentation. When OLR was further increased to 18 kgCOD?m ·d on the 53rd day, ethanol-type fermentation dominant microflora was enhanced. The liquid fermentation products, including volatile fatty acids (VFAs) and ethanol, stabilized at 1493 mg·L in the bioreactor. Effluent pH, oxidation-reduction potential (ORP), and alkalinity ranged at 4.1–4.5, -250–(-290) mV, and 230–260 mgCaCO ?L . The specific hydrogen production rate of anaerobic activated sludge was 0.1 L?gMLVSS ·d and the COD removal efficiency was 45%. The experimental results showed that the CSTR system had good operation stability and microbial activity, which led to high substrate conversion rate and hydrogen production ability.

关键词： fermentative hydrogen production     continuous stirred tank reactor (CSTR)     specific hydrogen production rate     beet sugar factory wastewater     ethanol-type fermentation    

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Exploration of interconnected factory mode: Haier Jiaozhou Air Conditioner Interconnected Factory

Yunjie ZHOU

《工程管理前沿（英文）》 2017年 第4卷 第4期   页码 500-503 doi: 10.15302/J-FEM-2017105

关键词： interconnected factory mode     user-centered     mass customization     interconnection    

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China Launched the First Wastewater Resource Recovery Factory in Yixing

《环境科学与工程前沿（英文）》 2022年 第16卷 第1期 doi: 10.1007/s11783-021-1496-1

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Kinetic studies of xylan hydrolysis of corn stover in a dilute acid cycle spray flow-through reactor

Hongman ZHANG, Qiang JIN, Rui XU, Lishi YAN, Zengxiang LIN

《化学科学与工程前沿（英文）》 2011年 第5卷 第2期   页码 252-257 doi: 10.1007/s11705-010-1010-y

摘要： Xylan of corn stover was pretreated with 1%, 2% and 3% (w/w) sulfuric acid at relatively low temperatures (90°C, 95°C and 100°C) in a dilute acid cycle spray flow-through reactor (DCF). The hydrolysis of xylan to its monomeric xylose was modeled by a series of first-order reactions. Both biphasic and Saeman hydrolysis models were applied to fit the experimental data. The results confirmed that the kinetic data of xylan hydrolysis fitted a first-order irreversible reaction model and the experimental data. The reaction rates of xylose monomer formation and degradation were sensitive to catalyst concentration and temperature. Higher catalyst concentration and lower reaction temperature result in high xylose yield. The activation energy for xylose formation and degradation were determined to be 112.9 and 101.0 kJ·mol , respectively. Over 90% theoretical xylose obtained from corn stover can be used to produce ethanol, xylitol and fumaric acid by fermentation.

关键词： corn stover     xylan hydrolysis     biphasic model     Saeman model     cycle spray     kinetics    

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Performance and mechanism for cadmium and lead adsorption from water and soil by corn straw biochar

Tong Chi,Jiane Zuo,Fenglin Liu

《环境科学与工程前沿（英文）》 2017年 第11卷 第2期 doi: 10.1007/s11783-017-0921-y

摘要： Corn straw biochar prepared under 400 °C was the best Cd and Pb adsorption capacity Maximum adsorption capacity of Cd and Pb were 43.48 and 22.73 mg·g , respectively The dominant mechanism of Cd and Pb adsorption was precipitation Biochar could reduce the bioavailability of heavy metals when mixed with soil Cadmium (Cd) and lead (Pb) in water and soil could be adsorbed by biochar produced from corn straw. Biochar pyrolyzed under 400°C for 2 h could reach the ideal removal efficiencies (99.24% and 98.62% for Cd and Pb, respectively) from water with the biochar dosage of 20 g·L and initial concentration of 20 mg·L . The pH value of 4–7 was the optimal range for adsorption reaction. The adsorption mechanism was discussed on the basis of a range of characterizations, including X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), Fourier transform infrared spectroscopy (FTIR) and Raman analysis; it was concluded as surface complexation with active sorption sites (-OH, -COO-), coordination with π electrons (C= C, C= O) and precipitation with inorganic anions (OH , CO , SO ) for both Cd and Pb. The sorption isotherms fit Langmuir model rather than Freundlich model, and the saturated sorption capacities for Cd and Pb were 38.91 mg·g and 28.99 mg·g , respectively. When mixed with soil, biochar could effectively increase alkalinity and reduce bioavailability of heavy metals. Thus, biochar derived from corn straw would be a green material for both removal of heavy metals and amelioration of soil.

关键词： Corn straw     Biochar     Heavy metals     Sorption isotherm     Bioavailability    

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Greenhouse gas emissions mitigation and economic viability of sugar crops in China

《农业科学与工程前沿（英文）》 doi: 10.15302/J-FASE-2023529

摘要：

● Sugarcane and sugar beet yield and carbon footprint rose with time but profit declined

关键词： Economic profits     GHG emissions     labor input     nitrogen input     sugar    

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METAGENOMICS COMBINED WITH HIGH-THROUGHPUT SEQUENCING REVEALS THE METHANOGENIC POTENTIAL OF FRESH CORN

《农业科学与工程前沿（英文）》 2023年 第10卷 第3期   页码 403-423 doi: 10.15302/J-FASE-2022471

摘要：

● Methane production from fresh straw was 7.50% higher than dry straw.

关键词： fresh corn straw     high solid anaerobic digestion     metagenomics     microbial communities     thermophilic    

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Microbial community dynamics at high organic loading rates revealed by pyrosequencing during sugar refinery

Liguo Zhang, Qiaoying Ban, Jianzheng Li

《环境科学与工程前沿（英文）》 2018年 第12卷 第4期 doi: 10.1007/s11783-018-1045-8

摘要：

High strength sugar refinery wastewater was treated in a mesophilic UASB.

Pyrosequencing reveals microbial community succession with OLR increase.

Diversity of microbial communities in OLR12 is much higher than those in OLR36 and OLR54.0 kgCOD/(kg VSS·d).

Fermentative bacteria could deal with increasing OLR through the increase of microbial diversity and quantity.

Hydrogen-producing acotogens and methanogens mainly coped with high OLR shocks by increasing the quantity of community

关键词： Upflow anaerobic sludge blanket     Sugar refinery wastewater     Organic loading rate     Pyrosequencing     Microbial community structure    

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Detoxification and concentration of corn stover hydrolysate and its fermentation for ethanol production

Qing Li, Yingjie Qin, Yunfei Liu, Jianjun Liu, Qing Liu, Pingli Li, Liqiang Liu

《化学科学与工程前沿（英文）》 2019年 第13卷 第1期   页码 140-151 doi: 10.1007/s11705-018-1714-y

摘要： Environmental and energy concerns have increased interest in renewable energy sources, particularly biofuels. Thus the fermentation of glucose from sulfuric acid-hydrolyzed corn stover for the production of bioethanol has been explored using a combined acid retardation and continuous-effect membrane distillation treatment process. This process resulted in the separation of the sugars and acids from the acid-catalyzed hydrolysate, the removal of most of the fermentation inhibitors from the hydrolysate and the concentration of the detoxified hydrolysate. The recovery rate of glucose from the sugar-acid mixture using acid retardation was greater than 99.12% and the sulfuric acid was completely recovered from the hydrolysate. When the treated corn stover hydrolysate, containing 100 g/L glucose, was used as a carbon source, 43.06 g/L of ethanol was produced with a productivity of 1.79 g/(L?h) and a yield of 86.31%. In the control experiment, where glucose was used as the carbon source these values were 1.97 g/(L?h) and 93.10% respectively. Thus the integration of acid retardation and a continuous-effect membrane distillation process are effective for the production of fuel ethanol from corn stover.

关键词： corn stover     hydrolysate     acid retardation     continuous-effect membrane distillation     ethanol fermentation    

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Biological pretreatment of corn stover by solid state fermentation of

Jian ZHANG, Xin REN, Wenqun CHEN, Jie BAO

《化学科学与工程前沿（英文）》 2012年 第6卷 第2期   页码 146-151 doi: 10.1007/s11705-012-1220-6

摘要： Biological pretreatment is a promising way to overcome the biorecalcitrance of cleaving the supermolecular structure of lignocellulose by lignin degrading enzymes from microorganisms. Solid state fermentation of corn stover with the white-rot fungus was carried out and the efficiency of this pretreatment was evaluated. The enzymatic hydrolysis yield reached a maximum when the corn stover was biologically pretreated for nine days, and the hydrolysis yield decreased sharply if the solid state fermentation was carried out for more than nine days. A possible explanation for this sharp decrease is that not only the lignin degrading enzymes (LiP and MnP) were secreted, but also other metabolites, which were toxic or fatal to the hydrolysis enzymes resulting in the lower hydrolysis yield were generated during the prolonged period of biopretreatment. These results are useful to help determine the optimal timing and to understand the lignin structure and degradation mechanism in biological pretreatment processes.

关键词： biological pretreatment     Phanerochaete chrysosporium     solid state fermentation     biorecalcitrance     hydrolysis yield    

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Removing phosphorus from aqueous solutions by using iron-modified corn straw biochar

Fenglin LIU,Jiane ZUO,Tong CHI,Pei WANG,Bo YANG

《环境科学与工程前沿（英文）》 2015年 第9卷 第6期   页码 1066-1075 doi: 10.1007/s11783-015-0769-y

摘要： Iron-modified corn straw biochar was used as an adsorbent to remove phosphorus from agricultural runoff. When agricultural runoffs with a total phosphorus (TP) concentration of 1.86 mg·L to 2.47 mg·L were filtered at a hydraulic retention time of 2 h through a filtration column packed with the modified biochar, a TP removal efficiency of over 99% and an effluent TP concentration of less than 0.02 mg·L were achieved. The isotherms of the phosphorus adsorption by the modified biochar fitted the Freundlich equation better than the Langmuir equation. The mechanism of the phosphorus adsorbed by the modified biochar was analyzed by using various technologies, i.e. scanning electron microscopy (SEM), X-ray diffraction (XRD) analysis, X-ray photoelectron spectroscopy (XPS), and Fourier transform infrared spectroscopy (FTIR). The results indicated that the surface of the modified biochar was covered by small iron granules, which were identified as Fe O . The results also showed that new iron oxides were formed on the surface of the modified biochar after the adsorption of phosphorus. Moreover, new bonds of Fe-O-P and P-C were found, which suggested that the new iron oxides tend to be Fe (PO ) (OH) . Aside from removing phosphorus, adding the modified biochar into soil also improved soil productivity. When the modified biochar-to-soil rate was 5%, the stem, root, and bean of broad bean plants demonstrated increased growth rates of 91%, 64%, and 165%, respectively.

关键词： iron-modified biochar     phosphorus removal     agricultural waste     agricultural runoff    

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Discrete element method modeling of corn-shaped particle flow in rectangular hopper

He TAO, Baosheng JIN, Wenqi ZHONG, Xiaofang WANG,

《结构与土木工程前沿（英文）》 2010年 第4卷 第2期   页码 267-275 doi: 10.1007/s11709-010-0035-0

摘要： Discrete element method (DEM) was developed to simulate the corn-shaped particles flow in the hopper. The corn-shaped particle was described by four overlapping spheres. Contact force and gravity force were considered when establishing the model. In addition, flowing characteristic of particles in the hopper was studied. The effect of friction coefficient on the wall pressure, voidage and velocity distribution was analyzed. The results show that the discharge rate decreases with the friction coefficient increasing; and the “over-pressure” phenomenon occurs in the discharging process for two different friction coefficients. The voidage also increases as the friction coefficient increasing. And the velocity distribution is more uniformity and is closer to the mass flow with the friction coefficient deceasing.

关键词： discrete         element          method         (DEM)             non-spherical     voidage     pressure     velocity distribution     hopper    

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Production of pectic extracts from sugar beet pulp with antiproliferative activity on a breast cancer

Jacqueline CONCHA, Caroline WEINSTEIN, María Elvira Zú?IGA

《化学科学与工程前沿（英文）》 2013年 第7卷 第4期   页码 482-489 doi: 10.1007/s11705-013-1342-5

摘要： In the last years, sugar beet pectins have been the subject of several investigations involving extraction methodologies, chemical composition and functional properties. The structure of pectins, which depends on the extraction method, is decisive in their capacity to induce apoptosis on several cancer cell lines like colon, prostate and breast. In this work, sugar beet pectin extraction was performed in the following steps: lipid extraction with hexane, removal of soluble complex carbohydrates and proteins, and enzymatic treatment with amyloglucosidase, protease, and pectinase. The enzymatic treatment was carried out with Rohapect DA6L under the following conditions: 50°C, pH 4.0, 2% enzyme/substrate (E/S) ratio, 15 h, and a solid to liquid ratio of 1 ∶ 10. The pectic extract showed a degree of polymerization (DP) profile of 55.8% with DP≥7; 4.9% with DP6; 5.8% between DP2 and DP6 ; 4.7% with DP2; and 28.8% with DP1. The pectic extract was examined for its antiproliferative activity on the MCF-7 breast cancer cell line. At a concentration range of 12.5–25 mg/mL the pectic extract killed 80.6% of the cells, exhibiting a higher antiproliferative activity than 4-hydroxytamoxifen (4-OHT), a classical anticancer drug, which killed 56.5% of the cells.

关键词： pectic extracts     antiproliferative activity     breast cancer     enzymatic treatment    

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离散型制造智能工厂发展战略

卢秉恒,邵新宇,张俊,王磊

《中国工程科学》 2018年 第20卷 第4期   页码 44-50 doi: 10.15302/J-SSCAE-2018.04.008

摘要：

当前，以新一代人工智能技术与先进制造业深度融合发展为主要特征的新一代智能制造正在全球范围内孕育兴起，成为新一轮工业革命的核心技术。中国制造业总体而言大而不强，发展智能制造可推进中国制造业提质增效、由大变强，是中国制造业转型升级的主要路径。智能生产是新一代智能制造系统的主线，而智能工厂是智能生产的主要载体。本文重点研究离散型制造智能工厂发展战略，首先探讨智能工厂的内涵，对智能工厂的基本架构、信息系统架构和基本特征进行描述，然后提出了智能工厂的重点突破方向和实施途径方案，最后给出了发展智能工厂的政策建议：①建议政府部门积极支持和引导智能制造产业发展和智能工厂示范，支持形成具有区域优势的智能制造生态链；②鼓励企业根据自己的实际情况建设智能工厂，构建技术竞争优势和提升企业经济效益是硬道理；③建立和落实协同创新机制；④突出核心技术、关键装备、工业软件的“中国制造”。

关键词： 智能制造     智能工厂     离散型制造    

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标题 作者 时间 类型 操作

A neural network-based production process modeling and variable importance analysis approach in cornto sugar factory

期刊论文

Fermentative hydrogen production from beet sugar factory wastewater treatment in a continuous stirred

Gefu ZHU, Chaoxiang LIU, Jianzheng LI, Nanqi REN, Lin LIU, Xu HUANG

期刊论文

Exploration of interconnected factory mode: Haier Jiaozhou Air Conditioner Interconnected Factory

Yunjie ZHOU

期刊论文

China Launched the First Wastewater Resource Recovery Factory in Yixing

期刊论文

Kinetic studies of xylan hydrolysis of corn stover in a dilute acid cycle spray flow-through reactor

Hongman ZHANG, Qiang JIN, Rui XU, Lishi YAN, Zengxiang LIN

期刊论文

Performance and mechanism for cadmium and lead adsorption from water and soil by corn straw biochar

Tong Chi,Jiane Zuo,Fenglin Liu

期刊论文

Greenhouse gas emissions mitigation and economic viability of sugar crops in China

期刊论文

METAGENOMICS COMBINED WITH HIGH-THROUGHPUT SEQUENCING REVEALS THE METHANOGENIC POTENTIAL OF FRESH CORN

期刊论文

Microbial community dynamics at high organic loading rates revealed by pyrosequencing during sugar refinery

Liguo Zhang, Qiaoying Ban, Jianzheng Li

期刊论文

Detoxification and concentration of corn stover hydrolysate and its fermentation for ethanol production

Qing Li, Yingjie Qin, Yunfei Liu, Jianjun Liu, Qing Liu, Pingli Li, Liqiang Liu

期刊论文

Biological pretreatment of corn stover by solid state fermentation of

Jian ZHANG, Xin REN, Wenqun CHEN, Jie BAO

期刊论文

Removing phosphorus from aqueous solutions by using iron-modified corn straw biochar

Fenglin LIU,Jiane ZUO,Tong CHI,Pei WANG,Bo YANG

期刊论文

Discrete element method modeling of corn-shaped particle flow in rectangular hopper

He TAO, Baosheng JIN, Wenqi ZHONG, Xiaofang WANG,

期刊论文

Production of pectic extracts from sugar beet pulp with antiproliferative activity on a breast cancer

Jacqueline CONCHA, Caroline WEINSTEIN, María Elvira Zú?IGA

期刊论文

离散型制造智能工厂发展战略

卢秉恒,邵新宇,张俊,王磊

期刊论文